Roller Rack Gravity Flow Racks
Our pre-engineered gravity flow racks provide seamless carton flow to maximize efficiency in order fulfillment, manufacturing, and retail operations.

Roller Rack Benefits & Features
Roller Rack gravity flow racks are designed to optimize efficiency, safety, and FIFO rotation in various settings. They are pre-configured, easy to assemble, and ready when your facility needs them.
Benefits
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Speed pick rates
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Free up space for additional SKUs
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Create bays seven times denser than pallet position storage
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Reduce picker travel time by up to 80%
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Maximize flexibility to create standalone carton flow units or add units to create carton flow bays
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Quick and easy to build and install
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Allow for compact storage, reduced freight costs, and less damage
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Improve access and visibility, reduce strain on workers
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Replenish inventory from the back without interrupting processes in the front
Features
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Drop-in beam clips for fast installation and adjustability
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Modular design for maximum flexibility
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Adjustable pick trays and knuckle track positions available
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Low Profile Unit
Shown with four levels of SpanTrack Lane (.75" Aluminum Roller).

Low Profile Unit
Shown with four levels of SpanTrack Bed (1.6" Hex Hub Wheel).

Presentation Rack
Shown with four levels of knuckled SpanTrack Lane (.75" Aluminum Roller).

Presentation Rack
Shown with four levels of knuckled SpanTrack Bed (1.6" Hex Hub Wheel).
Who Can Benefit from Roller Rack Gravity Flow Racks?
Roller Rack gravity flow racks offer space-saving storage and efficient picking for operations across multiple industries. This flexible, pre-engineered rack system is ideal for boosting productivity, safety, and first-in, first-out (FIFO) inventory rotation.
- Manufacturing: Roller Rack gravity flow racks enable efficient manufacturing supermarkets and presentation racks, boosting productivity and facilitating lean part picking in assembly operations.
- Lineside Storage: By storing only what is needed for the current production run lineside, gravity flow racks reduce storage footprint and streamline assembly lines.
- Order Picking: Roller Rack gravity flow racks with SpanTrack Lane or Wheel Bed enable efficient order picking while ensuring FIFO inventory rotation in warehousing and fulfillment.
- Pick Modules and Mezzanines: Roller Rack optimizes limited overhead space in pick modules and mezzanines, increasing storage capacity and pick faces by up to 150% compared to picking from pallets.
Optimizing Workflows with Roller Rack Gravity Flow Racks
Roller Rack is pre-engineered and easy to assemble, so it's ready when needed. This modular solution offers superior flexibility and is ideal for various applications where carton flow is required and there is no need to store pallets above the rack. By strategically using Roller Rack, operations can streamline processes, maximize space utilization, and boost productivity. Here are four key ways Roller Rack enhances operational efficiency:

- Fast and Easy Implementation: Roller Rack is designed for quick assembly right out of the box. Its pre-engineered components let you set up a complete gravity flow rack system in minutes. This streamlined setup minimizes downtime and allows operations to start improving workflow and productivity immediately.
- Scalable and Reconfigurable: The modular design of Roller Rack lets you easily scale storage capacity up or down by adding or removing sections as needed. You can also reconfigure the system with different carton flow track styles to adapt to changing inventory requirements.
- Space and Labor Savings: By using vertical storage with gravity flow lanes, Roller Rack condenses pick faces and maximizes cubic space utilization compared to static shelving. This reduces aisle congestion and picker travel, driving significant labor savings and operational efficiency.
- Optimized Picking and FIFO: Roller Rack uses SpanTrack roller lanes or carton flow beds to maintain uninterrupted flow for fast, efficient picking. The gravity-fed design ensures strict first-in, first-out inventory rotation, helping prevent product obsolescence and maintain accurate stock control.
Build a Gravity Flow Rack System
Gravity flow racks organize inventory, reduce picker travel, and keep products easily accessible, making your operation faster and more efficient. Build a Roller Rack solution to maximize storage, streamline picking, and improve overall product flow.

Resources
Explore AllMore to Consider

FlowCell
Modular, flexible workstations maximize pick efficiency for lineside storage, sub-assembly stations, and more.

SpeedCell
A dynamic high-density storage system that optimizes storage space within your racks, increasing storage density by up to 60% for faster and more accurate picks.

SpeedCartt
A flexible and fast mobile order picking cart ideal for restocking, order fulfillment, seasonal demands, and more.
Connect with an Expert
Get in touch with a space optimization expert to learn how our solutions maximize productivity and optimize warehouse space.