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Gravity Conveyor Systems

In today's fast-paced logistics and order fulfillment environments, efficient material handling is crucial for maintaining productivity and reducing operational costs. Manual transportation of goods can be time-consuming, labor-intensive, and prone to errors, leading to bottlenecks and decreased throughput. Gravity conveyor systems offer a reliable and cost-effective solution to keep your operations running smoothly.

Conveyors Increase Efficiency and Throughput

UNEX gravity conveyors and pallet flow systems keep items moving in an organized manner throughout your facility. UNEX gravity conveyors are flexible, rugged, low-maintenance, and suitable for transporting multiple-sized boxes, cases, cartons, or totes. With a range of options, including multiple lengths, widths, and roller and wheel conveyor styles, UNEX conveyors seamlessly integrate into your existing infrastructure, streamlining processes and maximizing efficiency. UNEX pallet flow solutions provide space-efficient pallet storage and handling to improve efficiency when retrieving full pallets or selecting cases from pallet positions.

Gravity Conveyor

Durable, efficient gravity conveyors that come in multiple lengths and widths to move all types of loads.

Pallet Track

Durable pallet track rollers or wheel rails create a dynamic pallet flow system designed to optimize flow.

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Unlock Continuous Material Flow with Gravity Conveyor Systems

Gravity conveyors are an ideal solution for operations that require continuous, uninterrupted material flow. Whether you need to transport products between workstations, move goods from receiving to storage areas, or streamline order fulfillment processes, gravity conveyors offer a reliable and efficient means of material handling.

UNEX gravity conveyor systems are well-suited for environments with high throughput requirements, such as distribution centers, manufacturing facilities, and eCommerce fulfillment operations. By eliminating the need for manual transportation, gravity conveyors reduce the risk of bottlenecks, allowing for a smooth and consistent flow of materials throughout your facility.

UNEX Pallet Track is a pallet storage and handling system that uses gravity to automatically advance pallets to the pick face, increasing space utilization, reducing forklift travel, and improving picking efficiency.

UNEX offers durable and low-maintenance solutions that can withstand the demands of any operation. UNEX gravity conveyor systems will allow you to streamline processes, reduce labor costs, and enhance overall efficiency in your facility.

How Gravity Conveyor Systems Optimize Warehouse Operations

Warehouses and order fulfillment centers face constant pressures to improve efficiency, increase throughput, and reduce operational costs. Implementing optimized gravity conveyor systems can address these challenges by streamlining material handling processes and minimizing manual labor. Here are some key benefits of incorporating gravity conveyor systems into your facility:

Skatewheel gravity conveyor system in a warehouse
  • Uninterrupted Product Flow: UNEX Gravity conveyors and pallet storage systems harness the power of gravity to create smooth, continuous movement of cartons and pallets. This eliminates the need for powered transport or manual handling, helping to reduce bottlenecks and maintain consistent flow from receiving to storage, picking, packing, and shipping.
  • Increased Throughput and Efficiency: Whether transporting cartons and totes on conveyors or storing pallets in Pallet Track, UNEX gravity conveyor systems minimize handling and labor, enabling faster processing and higher order fulfillment rates. The result is greater efficiency across your operation and reduced operational costs.
  • Ergonomic and Safe Material Handling: Manual material handling methods can lead to injuries and fatigue, impacting productivity and driving up costs. Gravity conveyor systems minimize physical strain on workers, promoting a safer and more ergonomic work environment while reducing the risk of product damage.
  • Flexibility and Customization: UNEX gravity conveyor systems can be configured for virtually any application, from lightweight cartons to heavy pallets. With customizable layouts including straight sections, curves, and spurs for conveyors, and various track styles for pallets, our systems are designed to integrate seamlessly into your operation.

Conveyor FAQs

Why should I choose gravity-powered conveyors as opposed to powered conveyors or automated solutions?

Gravity conveyors are a cost-effective, low-maintenance alternative to powered systems. They’re ideal for operations that need simple, efficient product movement without the complexity or expense of automation. UNEX gravity conveyors require no electricity, have minimal upkeep, and are easy to reconfigure as workflows change. They’re perfect for staging, packing, loading, and other manual handling zones where automation isn’t necessary or practical.

What are some common uses for gravity conveyors?

Gravity conveyors are used to move cartons, totes, or flat-bottomed items in a wide range of applications. Common uses include order picking, packing stations, shipping and receiving, work-in-process staging, and assembly lines. UNEX gravity conveyors are especially effective for creating flow racks, flexible workstations, or connecting different areas of a warehouse without the need for powered equipment.

What is the difference between carton flow and gravity conveyors?

Carton flow systems use closely spaced rollers on a slight incline to store and feed products for order picking with FIFO rotation. Gravity conveyors are heavier-duty roller or wheel systems designed to transport cartons or totes between work areas. Carton flow focuses on inventory storage and picking, while gravity conveyors handle product movement throughout a facility.

What types of conveyor systems does UNEX offer?

UNEX offers Gravity Conveyors and Pallet Track pallet flow systems. UNEX Gravity Conveyor uses rollers or skatewheels to move cartons and totes throughout a facility. UNEX Pallet Track is a pallet flow system that uses rollers or wheel rails designed specifically for pallet storage and handling. Both Gravity Conveyor and Pallet Track require zero power to operate, making them ideal solutions for minimizing energy consumption and maintenance costs.

Companies That Choose UNEX Gravity Conveyor Systems

Williams Distributing

George J. Falter

Capital Candy

UNEX-Williams-Distributing-1067

Williams Distributing Revolutionizes Operations with Smooth-Flowing Gravity Conveyors from UNEX

FALTER-1345edited-300x200-1

Distributor Reduces Pickers by a Third, Maximizes Space and Efficiency with Roller Rack and Gravity Conveyor

UNEX - Capital Candy Case Study - Manual Automation with Gravity Conveyor

Carton Flow and Gravity Conveyor Solutions Maximize Pick Productivity at Capital Candy

Resources

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Choosing Between Pallet Track Rollers and Wheels

Solution Spotlight: Gravity Conveyor